QUALITY MANAGEMENT

  • Quality Management Systems
    • Development, implementation, and certification of QM systems in accordance with various standards and requirements:
      • ISO 9001 / ISO 16949 / AS 9100 / GMP / Laws
    • Coordination and standardization of QM systems across global locations, taking into account corporate philosophy and customer agreements
  • Development and implementation of a reporting system featuring key performance indicators related to the company’s quality performance
  • Standardization of production and inspection processes, as well as work and inspection instructions, across a wide variety of locations
  • Customer acceptance of new locations
  • Formation and leadership of continuous improvement (CIP) teams focusing on a wide range of topics
  • Restructuring of the quality management system from a product-oriented to a process-oriented organization
  • Establishment of a global SQE organization

QUALITY ASSURANCE

  • Implementation of all relevant specifications and documentation for the launch of new products and full-scale production
  • Definition of processes and inspections (materials / production)
  • Evaluation and resolution of complaints—both internal and from customers and suppliers—regarding defect patterns
  • Conducting initial sample inspections in accordance with VDA Volume 2, including coordination with suppliers regarding inspection plans and the associated test equipment
  • Implementation of statistical methods for evaluating and assessing the quality of incoming shipments
  • IIntegration of quality assurance measures into the manufacturing process, including the creation of inspection plans
  • Analysis of defects, both internal and external, including the resulting corrective actions
  • Implementation of information systems
    • such as BABTEC
    • SAP-supported supplier complaints / initial sample process

SUPPLIER and CUSTOMER MANAGEMENT

  • Development, coordination, and implementation of quality assurance agreements with both customers and suppliers
  • Development and implementation of a reporting system for customer and supplier quality
  • Acceptance testing of manufacturing equipment, processes, and products in collaboration with customers and suppliers
  • Development of a global, web-based customer complaint management tool in conjunction with SAP
  • Handling of customer and supplier complaints
  • Revision and optimization of supplier management processes
  • Supplier qualification, approval, and de-listing
  • Development and review of quality plans at suppliers

AUDITS

  • Global auditing of new and existing suppliers
  • Global support for customer audits
  • Global support for certification audits
  • Global realization of internal process and product audits

PROJECTS

  • Realization and analyzing of pilot and specialty product runs
  • Project work focused on increasing productivity
  • Process engineering improvements to existing processes
  • Supporting development projects with regard to all quality-related issues
  • Realization process and product FMEA
  • Supporting development projects with customers and suppliers regarding all quality-related issues
  • Leading international teams comprising Quality, Production, Purchasing, Development, and Engineering

RELOCATIONS

  • Planning and implementation of global production relocations with regard to all quality-related aspects
    • from initial acceptance to employee training